Effect of Ambient Atmosphere on Flame Spread at Microgravity

Linton K. Honda and Paul D. Ronney

Departments of Mechanical Engineering and Aerospace Engineering

University of Southern California, Los Angeles, CA 90089

 

Abstract

The effects of atmosphere composition on the rate of opposed-flow flame spread (Sf) over thin solid fuel beds at microgravity (µg) were measured and compared to compared to earth gravity (1g) results and theoretical predictions. Two modifications to standard atmospheres were considered. First, the effects of sub-flammability-limit concentrations of a gaseous fuel (CO or CH4) were measured and compared to an existing theoretical model that was extended to µg conditions. The agreement between the model and experiment is reasonable considering the simplicity of the model. Notably, both model and experiment show that the effect of added gaseous fuel is greater at µg than 1g. Secondly, the effect of diluent type on Sf was studied by comparing results using He, N2, Ar, CO2 and SF6 diluents. It was found that, in agreement with prior studies in N2 diluent, for He, N2 or Ar diluents, Sf was larger at 1g than µg. In contrast, for CO2 diluent, Sf was slightly lower at 1g than at µg and for SF6 diluent, Sf was much lower at 1g than µg. Moreover, unlike He, N2 and Ar, for CO2 and especially SF6 diluents the minimum O2 concentration required to support flame spread was lower at µg than 1g. For SF6, the minimum O2 concentration at µg was even lower than the upward (concurrent-flow) limit. This unusual behavior is proposed to be a result of reabsorption of radiation emitted from the gases, which is significant only for gases with small mean absorption lengths.

 

Address correspondence to:

Prof. Paul Ronney

Department of Mechanical Engineering

University of Southern California

Los Angeles, CA 90089-1453

(213) 740-0490

(213) 740-8071 (fax)

ronney@usc.edu

 

To appear in Combustion Science and Technology, 1998.

 

1. Introduction

Flame spread over flat solid fuel beds is a useful paradigm for studying the behavior of more complex two-phase nonpremixed flames such as building fires. For practical applications, two of the most important aspects of flame spreading modeling are the effects of the ambient atmosphere (e.g., pressure and composition) and the flow environment on the spread rate (Sf) and extinction conditions. Concerning ambient atmosphere effects, studies of flame spread in vitiated air and non-standard atmospheres such as those found in submarines and manned spacecraft are particularly important for the assessment of fire hazards in these enclosed environments as well as determination of the effectiveness of fire suppressants. Concerning flow effects, convection may vary widely between different enclosures even when no forced flow is present because of buoyancy effects. Previous microgravity (µg) experiments (e.g., Olson et al., 1988; Bhattacharjee and Altenkirch, 1993) have provided considerable new insight into the effects of buoyant convection on the mechanisms of flame spread and flame extinction, however, such studies have not considered the effect of ambient atmosphere other than variations in the oxygen mole fraction and total pressure. Consequently, the goal of this work is to provide a broader assessment of the effects of ambient atmosphere on flame spread at µg than that available from previous studies.

Two types of changes to the oxidizing atmosphere are considered in this work. One is the addition of sub-flammability-limit concentrations of a gaseous fuel ("partially premixed" atmospheres). This is of interest because in fires in enclosures, combustion may occur under poorly ventilated conditions, so that oxygen is partially depleted from the air and is replaced by combustible gases such as fuel vapors, H2 or CO. Subsequent fire spread over the solid fuel could occur under conditions of varying oxygen and gaseous fuel content. The significance of flame spread under partially premixed conditions has been noted previously (Beyler, 1984). The second change is the diluent type, which affects the Lewis number of the reactants in the atmosphere, which for oxygen is defined as the thermal diffusivity of the bulk mixture divided by the mass diffusivity of oxygen into the bulk mixture, as well as the radiative properties of the gas. It is well known that both the effects of Lewis number (Greenberg and Ronney, 1993) and radiation (Bhattacharjee and Altenkirch, 1993) may affect flame spread processes. It is of interest to study these diluent effects because in undersea and spaceborne habitations, it is sometimes desirable to use diluent gases other than nitrogen.

Downward flame spread at earth gravity (1g) is chosen for comparison with the µg results to be obtained in this study because (in the absence of an imposed forced flow) at µg the flame always propagates toward the fresh atmosphere and therefore is always characterized as opposed-flow; downward flame spread at 1g is also characterized as opposed flow since the upward buoyant flow direction is opposite that of the flame propagation. Thus, a more meaningful comparison to µg results can be obtained with downward rather than upward flame spread at 1g.

All of the above considerations apply to both thermally-thin fuel beds, where conduction through the fuel bed is negligible compared to conduction through the gas phase, and to thermally-thick fuel beds. This study focuses exclusively on thermally thin conditions because only in this case are the spread rates high enough to reach steady-state in short-duration µg experiments in drop towers.

2. Current understanding

a. Partially Premixed Flame Spread

Recently Ronney et al. (1995) found that the addition of sub-flammability limit concentrations of combustible gases to an oxidizing atmosphere could increase Sf for thermally-thin fuels at earth gravity substantially - sometimes by a factor of three even at fixed O2 mole fraction. The chemical reaction rates of the premixed fuel was found to have a substantial impact on Sf, even at higher O2 concentrations where finite-rate chemistry of the nonpremixed fuel does not affect Sf significantly. Furthermore, a surprising result was found for added CO fuel: Sf is actually greater and the most dilute atmosphere capable of supporting combustion is weaker, when for a fixed total number of oxygen atoms in the gas phase, some of the oxygen atoms are in the form of CO rather than O2.

Ronney et al. (1995) showed that these results could be modeled with reasonable accuracy by treating the effect of the gaseous fuel as a thin planar semi-infinite premixed flame sheet located at x = xp < 0, where x is the spatial coordinate parallel to the fuel bed, upstream of the usual nonpremixed flame. This heat source was incorporated into the classical theory of flame spread over thermally-thin fuels developed by deRis (1969) and Delichatsios (1986) where a nonpremixed flame sheet having mixing-limited heat release (i.e., infinitely fast reaction rate between the solid fuel vapors and oxygen) touches the fuel bed at x = 0 (i.e., xn = 0). For non-merged flames, Ronney et al. (1995) derived the relation

(1),

where l refers to the conductivity, r the density, Cp the specific heat, t the fuel bed thickness, T the temperature, q" the heat release per unit area of the premixed flame front, U the opposed-flow velocity (which was buoyancy-driven since Ronney et al. did not impose any forced convection) and the subscripts g, s, v and ¥ refer to the gas mixture, solid fuel bed, vaporization condition and ambient condition, respectively. Note that the contribution of the nonpremixed (premixed) flame is represented by the first (second) term inside the brackets. From this equation, it can be seen that the added fuel increases q" and thus Sf beyond that of the nonpremixed flame alone, which is consistent with Ronney et al.’s results.

To estimate q", the asymptotic analysis of partially-premixed flames in stagnation-point flow by Hamins et al. (1985) was employed. This analysis considers a nonpremixed flame coupled to a premixed flame that adjusts its position to where q" (which depends strongly on its temperature (Tp) through the Arrhenius term in the reaction rate for the premixed flame) is commensurate with the temperature and concentration gradients at that location. For brevity, the details of the analysis presented in Ronney et al. (1995) are not duplicated here. Solution of Eq. 1 with the relations for q" shows that as U decreases, as would occur if gravity (and thus buoyant convection velocities) were reduced, Sf increases. Therefore, the effect of adding gaseous fuel, which can be significant at 1g, should be still greater at µg. A test of this interesting prediction is a major goal of this investigation.

The non-merged flame model requires a flame separation (xn - xp) of order d º ag/U, where d is the gas-phase transport length scale and ag º lg/rgCp,g is the thermal diffusivity. As explained by Hamins et al. (1985), the premixed and nonpremixed flames will merge when the premixed-fuel concentration or the reaction rate of the premixed flame is sufficiently low, which corresponds approximately to the condition (Tf - Tp)/Tp ² RTp/Ep, where Tp is the temperature of the premixed flame, R is the gas constant and Ep the activation energy of the premixed-flame reaction. This condition indicates that, as expected, the premixed and nonpremixed flame temperatures are nearly the same when the flames merge. In the merged-flame case, the location of both flames is at x = xn and consequently q" = 0. Ronney et al. (1995) showed that, to a first approximation, in the merged-flame case Sf can be estimated using Eq. (1) with q" = 0 and Tf for merged flames given by (Hamins et al. 1985):

(2),

where n is the stoichiometric fuel/(oxygen+inert) mass ratio, Q is the heating value, L is the latent heat of vaporization of the solid fuel, Yp,° is the ambient mass fraction of premixed fuel, f º npYp,°/YO2,° is the equivalence ratio of premixed fuel in the ambient atmosphere, YO2,° is the ambient mass fraction of oxygen in the ambient atmosphere and the subscripts n and p refer to the nonpremixed (solid) and premixed (gaseous) fuel, respectively. It is easily verified from Eq. (2) that the effect of gaseous fuel on Tf for the merged flame is minimal under conditions where there is a substantial amount of inert gas in the oxidizing atmosphere (i.e., when nn is small, as with hydrocarbons burning in air), therefore gaseous fuel has little effect on Sf under most merged-flame conditions. In fact, for some cases Tf may decrease with increasing gaseous fuel concentration if the Cp of the fuel is larger than that of the diluent. This is consistent with the experimental observations of Ronney et al. (1995). Also, since Eq. (2) does not contain any U-dependent terms, under merged-flame conditions, e.g., low f, the effect of added gaseous fuel should be minimal at µg just as it is at 1g.

b. Diluent Effects

The effect of diluent type on thin-fuel flame spread at 1g has been studied experimentally by Zhang et al. (1992). These authors found that diluent type has a substantial effect on the applicability of Eq. (1) (with q" = 0). Greenberg and Ronney (1993) showed that these deviations could be explained by the effects of the oxygen Lewis number (LeO2). It was found that to a first approximation, the effect of LeO2 on Sf is due solely to its effect on Tf, so that the classical expressions for Sf could be retained if Tf is modified to account for Lewis number effects. The convection environment was predicted not to affect role of Lewis number effects on Sf. This result may seem surprising since it is well known that convection affects the adiabatic temperature of nonpremixed flames with non-unity Lewis numbers (Law and Chung, 1982). However, flame spread rates are controlled by the heat transfer to the fuel bed in the vicinity of the leading edge of the flame, which is inherently a two-dimensional creeping flow problem in which diffusive transport in both streamwise and transverse gradients are of first-order importance and convection effects are negligible (deRis, 1969; Williams, 1976). Fundamentally, this occurs because for thin fuel beds, where heat transfer through the solid phase is negligible, flame spread requires both forward (upstream) heat transfer to propagate the flame as well as transverse heat transfer to the fuel bed to support vaporization of the fuel bed, and these rates must be comparable at steady-state. A boundary-layer configuration where downstream convective transfer matches transverse diffusive transfer is inconsistent with a flame spreading upstream. Consequently, the convective flow in the vicinity of the leading edge of the flame is in general too weak to affect Tf and thus too weak to affect Sf. Convection does of course influence the flame thickness d which, as discussed later, plays an important role in radiation effects.

The favorable comparison of Greenberg and Ronney’s predictions with Zhang et al.’s experiments in view of the creeping-flow assumption indicates that even at 1g, convection does not influence Lewis number effects on flame spread. As a result, one would not expect Lewis number effects (and thus diluent effects) on Sf to be different at 1g and µg, since convection effects are even weaker at µg. This prediction has not been tested experimentally and thus comprises the other major objective of the current work.

Another effect of the diluent type is its influence on radiative heat transport. Practically all previous studies of flame spread at µg have employed non-radiating N2 as the diluent. In this case the main sources of radiant transport are the combustion products H2O and CO2. This would also be true for other non-radiant diluents such as He and Ar. In contrast, diluents such as CO2 and SF6 radiate substantially and thus increase the total radiant flux to values well above that due to the combustion products alone. If radiative transport were significant, then the prediction of the previous paragraph concerning diluent effects would be invalidated. Previous computations (e.g., Bhattacharjee and Altenkirch, 1993) have shown that, for reasons discussed further in Section 5b, radiative transport reduces Sf because of heat loss to the ambient environment and thus in the absence of any forced flow, Sf is higher at 1g than it is at µg. It is of interest in this study to determine whether the same behavior is observed when the diluent itself is radiatively active, and thus the total radiant heat flux could be much greater than in O2-N2 atmospheres where only the combustion products radiate. This is another motivating factor for the study of flame spread at µg in varying diluent gases.

3. Approach

Following Ronney et al. (1995), to study the influences of finite rate gas-phase kinetics on partially premixed flame spread, two different gaseous fuels having differing characteristic chemical reaction rates were used, namely CO and CH4. CO was chosen because it is a common product of fires burning in underventilated conditions and thus is of practical importance to partially premixed flame spread which could occur in enclosed spaces. CH4 was chosen as a representative hydrocarbon fragment which could result from pyrolysis of solid fuel beds. These gaseous fuels were added to O2-N2 atmospheres. The resulting Lewis numbers for CO, CH4 and O2 are about 1.0, 0.9 and 1.0 respectively. Since Le and radiation effects are covered separately by changing diluent type in the second part of this work, the intent in this work was to choose fuels and diluents that minimized deviations of Le from unity and variations in radiative properties. O2-N2 atmospheres having O2 mole fractions of 0.18 or 0.30 were employed. The former is close to the minimum O2 concentration and thus finite-rate chemistry effects may be significant for the solid fuel vapors reacting with oxygen (the nonpremixed flame). The latter is far from the limit and thus finite-rate chemistry effects are probably not significant for the non-premixed flame, though finite-rate chemistry is still important for assessing the effect of the partially premixed flame on Sf as discussed in Section 2a. For both fuels and both O2 mole fractions, f was varied from zero to the lean gas-phase flammability limit.

To study the influences of diluent type, as in Zhang et al. (1992) tests were conducted using He, N2, Ar, CO2 and SF6 diluents. The oxygen Lewis number depends somewhat on the O2 mole fraction; representative values for near-limit conditions are 1.58, 1.04, 0.87, 0.57 and 0.27, respectively, for these diluents. The corresponding Planck mean absorption coefficients, ap, (a measure of the radiative activity of the gas) at 300K and 1 atm are 0, 0, 0, 28.5 m-1 and 390 m-1, respectively. Note that the inverse of ap is an absorption length (LP), which is 3.5 cm for CO2 and 0.24 cm for SF6. Thus, SF6 is an extraordinarily strong absorber of its own emitted radiation.

Laboratory Kimwipes were chosen as a fuel for three reasons. First, this fuel produces minimal char which could complicate interpretation of the experimental results. Second, as verified below, this fuel is thin enough (rsts = 0.0018 g/cm2) that the fuel behaves as a thermally thin material. Third, because Sf is inversely proportional to rsts, for a given atmosphere Sf is higher for this fuel than most other materials commonly used in flame spread experiments. This is advantageous for short-duration µg experiments performed in drop towers.

4. Experimental apparatus

A block diagram of the apparatus is given in Fig. 1. All experiments were conducted in a 20 liter chamber which was filled with the desired atmosphere by a computer-controlled partial pressure gas mixing system. The design of the chamber and sample holder is similar to that used by Ronney et al. (1995) and so is not described in detail here. The chamber was large enough that under all conditions less than 2% of the oxygen initially in the chamber was consumed during the test. The fuel samples were dried for 2 hours at 400K and stored in a desiccant until use. The samples were 5 cm wide and 15 cm long and were held between aluminum quenching plates on both sides. The samples were ignited by a 5 cm 30 gage Kanthal wire with 28 VDC across it for 5 - 20 ms bursts. For most cases, the samples were ignited at 1g then dropped at an appropriate time so that the µg portion of the test would be within the field of view of the interferometer system, however, the CO2- and SF6-diluted atmospheres at low O2 concentrations would support flame spread only at µg, hence in these cases the samples had to be ignited at µg.

The flame spread process was imaged using three CCD cameras whose signals were connected via fiber-optic cables to ground-based S-VHS video recorders. One camera was located with its viewing axis orthogonal to the plane of the fuel sample so that it could image the pyrolysis front. An array of LEDs inside the chamber illuminated the fuel surface for this purpose. A second CCD camera was positioned with its viewing axis in the plane of the fuel sample so that it could image the flame front. A third CCD camera imaged laser shearing interferograms of the flames, again from a side view. The interferometer arrangement is shown in Fig. 1. The laser beam was expanded and passed through the test section, then reflected off the front and rear surfaces of a shearing plate (an optical-quality glass flat with parallel faces). By adjusting the beam expander so that the beam is slightly convergent or divergent, an interferogram is obtained. The fringe displacement in the shearing interferogram is proportional to the density gradient rather than density difference between the test image and a reference image as in conventional interferometry. The interferogram was projected on a ground glass screen and recorded via the third CCD camera. Typical interferometer images are shown in Figs. 2a and 2b. Because of the limited size of the interferometer beam, these data were obtained for only about half of the cases shown in Figs. 3 - 5 and 8 below. This is mainly due to the fact that as the sample properties are changed and Sf changes accordingly, the test conductor must drop the experimental package at precisely the correct time so that the spreading flame is captured within the 1.5 inch interferometer field of view, otherwise the interferometer image is lost. This difficulty is compounded by the fact that the 1g and µg spread rates are usually different.

The estimated uncertainties in the reported values of Sf, O2 mole fraction and total pressure are ±10%, ±1% and ±0.5%, respectively.

To achieve microgravity conditions the entire experiment package was dropped in one of the µg facilities at the NASA Lewis Research Center in Cleveland, OH. A few tests required a longer duration of µg to reach steady-state conditions, in which case the 5 second µg facility at NASA-Lewis was employed using exactly the same experimental apparatus. In the 2.2 second facility a drag-shield arrangement, where the experiment package free-falls within the freely falling drag shield, minimizes the air drag felt by the experimental package. At the bottom of the drop tower, the apparatus lands on an air bag to cushion the impact. Gravity levels are estimated to be 10-5 g during the drop and 15 - 30 g upon impact. The 5 second facility employs an evacuated drop tube rather than a drag-shield arrangement to minimize air drag, and the resulting µg levels are similar to the 2.2 second facility.

5. Results

a. Dynamics of Flame Spread

It was found that steady flame spread was generally achieved within about 1 sec of free-fall due to the fact that the fuel samples were relatively thin and consequently Sf was relatively high. Exceptions to this finding are discussed later. Similar behavior was found by Olson et al. (1988) and Olson (1991). Two examples of the transition from steady spread at 1g to steady spread at µg can be seen in Fig. 3, each case having the same 1g spread rate but one case having a lower Sf at µg than 1g and the other case having a higher Sf at µg than 1g. Figures 4 and 5 show that the µg spread rates determined by all three imaging systems, denoted as "µg (pyrolysis front)," "µg (flame front)" and "µg (interferometer)" in these figures, were essentially the same and therefore will be discussed interchangeably.

To verify that the fuel used can be characterized as thermally-thin, a set of tests was conducted at 1g and µg for one specific atmosphere (33% O2 in N2) with varying numbers of fuel sheets. The results (Fig. 6) show that, at least for this mixture, Sf is inversely proportional to the number of sheets (and thus rsts) as is required for thermally-thin fuels according to Eq. (1).

b. Partially Premixed Flame Spread

It was found that the effect of adding gaseous fuel to the ambient atmosphere was qualitatively similar at 1g and µg in that Sf could be increased significantly by adding gaseous fuel (Figs. 4a - d). For all cases tested, the effect of added gaseous fuel is significantly stronger at µg than 1g, as was hypothesized in Section 2a. For example, at 18% O2 with CO fuel, Sf increases by a factor of about 2 at 1g as f increases from 0 to 0.37, whereas at µg the increase is a factor of about 5. Also, at both 1g and µg, CO has a greater impact on Sf than does CH4. This is consistent with the predictions of the model described in Section 2a, and is a result of the higher reaction rates (thus higher q") associated with CO-O2 chemistry as compared to CH4-O2 chemistry. Furthermore, for all but the case having the lowest values of Sf (18% O2 with CH4 fuel) case, Sf is actually higher at µg than 1g for large f. To our knowledge, this study is the first to report conditions where Sf is larger at 1g than µg in the absence of a forced flow.

Figures 4a - d show that without premixed fuel, Sf is considerably higher at 1g that µg. This widely thought to be due effects of radiative losses. As explained by Sacksteder and Tien (1994) and others, these losses are larger at µg because the opposed flow velocity U is lower and thus the transport zone thickness d is larger, consequently the total volume over which heat losses are active increases at µg, with a resulting decrease in Sf and the flammable range of atmospheres. The increase in d at µg is confirmed by comparison of Figs. 2a and 2b. An estimate of the impact of radiative losses can be obtained in the following way. The rate of thermal decay dT/dt for radiative loss from a volume of gas at the flame temperature Tf is QL/rgCp,g, where QL is the radiant heat loss per unit volume = 4saP(Tf4 - T°4) Å 4saPTf4 (since Tf4 >> T°4) where s is the Stefan-Boltzman constant, thus the radiative time scale is Tf/(dT/dt) = rgCp,gTf/QL. The residence time within the flame front is d/U = ag/U2, thus the importance of radiative heat loss scales with the ratio of residence time to radiation time = (ag/U2)/(rgCp,gTf/QL) = 4saPTf3ag2/lgU2. At 1g, the buoyancy-induced velocities are of the order U Å 1.5(gag)1/3 (deRis, 1969) Å 20 cm/sec for O2-N2 atmospheres at 1 atm (deRis, 1969), whereas at µg, U = Sf is typically an order of magnitude lower (see, for example, Fig. 4a), thus it is clear that the effect of radiative losses, which scales as U-2, will be much more significant at µg. With larger radiative losses, Sf at µg is reduced to well below the corresponding 1g value.

The experimental results shown in Figs. 4a - d can be quantitatively compared with the simple theoretical model employed by Ronney et al. (1995) by substituting Sf itself for the opposed flow velocity (U) at µg (in the prior 1g study U = 1.5(gag)1/3 was employed.) It must be emphasized that no other changes, even property values, were made to the model used by Ronney et al and the model contains no adjustable parameters. Since there is no precise demarcation between non-merged- and merged-flame conditions, both solutions are shown in Figs. 4a - d. Note that in all cases, with gaseous fuel the predicted Sf is larger at µg than at 1g and that for merged-flame conditions, there is little effect of gaseous fuel on Sf. Both of these features are consistent with the discussion in Section 2a.

Figures 4a - d show that the model uniformly underpredicts the increase Sf at µg as f is increased. This can probably be attributed to radiative loss effects which are not considered in the model. At µg, as f increases, Sf increases substantially, and since the impact of radiative losses scales as U-2 = Sf-2, radiative losses are much less important at higher f. There is no corresponding change in the impact of radiative losses at 1g since U ~ (gag)1/3 which is much greater than Sf and is essentially constant. In fact, radiative losses are probably unimportant for all 1g flames studied here. As a consequence of this factor, in addition to the predicted increase in the adiabatic Sf at µg as f increases discussed in Section 2a, Sf can be expected to increase significantly more at µg than at 1g as f increases. As evidence of this hypothesis, note that the agreement between model and experiment improves as f increases. While the predictions exhibit only fair agreement with experiment in terms of the actual values of Sf, the agreement is good in terms of the ratios of Sf at 1g and µg at large f, as summarized in Table 1. For example, for 30% O2 in N2 with added CO fuel, at f = 0.2 the experimental spread rates are 3.00 and 3.75 at 1g and µg, respectively, whereas the corresponding theoretical predictions are 2.45 and 3.02; the ratio of Sf at µg to 1g is 1.25 for the experiments and 1.27 for the predictions. The agreement is not nearly as satisfactory where two factors not considered by the model, namely radiative loss and finite-rate chemistry of the non-premixed flame, are strongest, namely 18% O2 with CH4 fuel. Radiative losses are strongest for this case since U = Sf is lowest. Finite rate chemistry is most important for this case because the O2 mole fraction, thus Tf, is lowest.

c. Diluent Effects

Figures 5a - e show a surprising effect of the diluent type. For He, N2 and Ar diluents, Sf at µ is always lower than Sf at 1g, which is consistent with numerous prior studies in O2 - N2 atmospheres (e.g., Olson, 1991; Bhattacharjee and Altenkirch, 1993). It was also found that the minimum oxygen concentrations that would support flame spread were lower at 1g than at µg for these diluents, again in agreement with prior studies. Thus, the results for He, N2 and Ar diluents are entirely consistent with prior work. The reason for the higher spread rates and wider flammable range at 1g is likely due to radiative heat losses as discussed in Section 5b.

In contrast to He, Ar and N2, for CO2 diluent, there is very little difference between the values of Sf at 1g and µg. The minimum O2 concentration is slightly lower at µg than at 1g. Finally, for SF6 diluent, Sf is substantially higher at µg than at 1g for all O2 concentrations and the minimum O2 concentration is significantly lower at µg (31%) than at 1g (38%). For the O2-SF6 atmospheres with low O2 concentration, the spread rate requires > 2 sec to reach steady-state, thus in this case 5-second drop facility test results are reported also. The µg data at these low O2 concentrations show a very gradual increase in Sf over time, thus the data from the 5-second drop tower should be considered more reliable. No similar behavior was observed for the other diluents because for SF6 mixtures at low O2 concentrations it was necessary to ignite and establish the flames at µg since they could not burn at 1g, whereas in other cases only the transition from 1g to µg spread needed to be accomplished during the drop test.

Two possible mechanisms for this unusual behavior are hypothesized here. The first is a Lewis number effect that is not covered by the model of Greenberg and Ronney (1993). This could happen if the spreading process at 1g is not characterized by creeping flow. Law and Chung’s (1982) analysis predicts that Tf is higher for lower Le and that the effect of Lewis number on Tf decreases as the strength of convection increases. When convection is sufficiently strong, Le does not affect Tf significantly. Therefore, if convection effects were significant at 1g, Tf and thus Sf would be more similar at 1g than µg for varying Le, and furthermore Tf and Sf would be higher at low Le. This is consistent with the experimental observations, however, there is no evidence that convection has a significant effect on the 1g data because Zhang et al. (1992) showed that Greenberg and Ronney’s (1993) model of Le effects on flame spread accurately predicted the experimental results without having to consider flame spread in a mode other than creeping flow.

A second possible mechanism for the observed diluent effects is suggested by the interferometer images of flames in the O2-SF6 atmospheres. Figure 7a shows that at 1g, the thickness of the flame in the 42% O2 - 58% SF6 atmosphere is a few mm or less, in fact it is so thin that the density gradients are too large to be imaged properly with our interferometer setup, whereas when this flame experiences µg conditions (Fig. 7b) the flame thickness grows rapidly (within 1 sec) to several cm. The increase in flame thickness at µg is of course expected for the reasons mentioned in the previous section, however, the increase for the O2 - SF6 atmosphere (compare Figs. 7a and 7b) is much greater than that for the O2 - N2 atmosphere (compare Figs. 3a and 3b). This difference cannot be explained based on the estimate d Å a/U; on this basis the ratio of the µg flame thickness (~ag/Sf) to 1g flame thickness ((~ag2/g)1/3) should be smaller for the SF6 case since Sf is similar for the two cases but a is much smaller for the O2-SF6 mixture. For the specific cases shown in Figs. 3b and 6b, representative values of d at µg are (1.4 cm2/sec)/(1.7 cm/sec) Å 0.8 cm and (0.22 cm2/sec)/(1.3 cm/sec) Å 0.17 cm, respectively, using 1000K as a representative average temperature at which to evaluate a. For the O2-N2 atmosphere, this estimate is comparable to the thermal thickness seen in the interferogram, however, for the O2-SF6 atmosphere, d is underestimated by at least an order of magnitude. Therefore, an additional heat transport mechanism is probably active for the SF6 case that is unimportant for the N2 case.

The most plausible source of an additional transport mechanism is reabsorption of thermal radiation emitted by the gases. He, Ar and N2 do not emit thermal radiation and thus the only gaseous species producing significant radiation are the H2O and CO2 combustion products. At the conditions tested in this study, ap for the combustion products in these diluents are typically 1 m-1 and thus LP is much larger than the characteristic size of the flame. Consequently, for these diluents the radiation can be considered optically thin (no reabsorption of emitted radiation) and therefore practically all emitted radiation is lost to the walls of the combustion vessel. However, for CO2 and especially SF6 diluents, LP is much smaller. For example, at 300K and 1 atm, LP for a 42% O2 - 58% SF6 is about 0.4 cm, and at a representative mean gas temperature of 1000K, LP is about 6 cm. These values span the apparent thermal thickness seen at µg (Fig. 7b) but are much larger than that seen at 1g (Fig. 7a), which could explain why reabsorption would have a significant effect on Sf at µg but not 1g. The flame front view camera images (not shown) indicate that the visible flame front lies slightly inside (toward the fuel bed) from the region of high temperature gradient (closely spaced fringes) seen in Fig. 7b, thus the flame is characterized by a rapid temperature rise from the ambient atmosphere to the flame front and a much smaller gradient from the flame front to the fuel bed. This would be expected because LP is a very rapidly increasing function of temperature for SF6 (Lozinski et al., 1994).

Under conditions where reabsorption is significant, some of the radiation emitted near the zones of peak temperature would not be lost to the surroundings. This would not only decrease the net heat loss, which in itself would lead to an increase in Sf, but would augment conventional thermal conduction and increase Sf above that expected in an adiabatic system with no radiative transfer. This effect has been demonstrated for the burning velocity of premixed flames at µg by Abbud-Madrid and Ronney (1993) by seeding the gases with inert, radiating particles. A preliminary computational demonstration of the reduction of radiative losses and increase in flame temperature in optically thick gaseous counterflow diffusion flames is presented by Bedir et al. (1996). In gases, though, not all radiation can be reabsorbed because the emission spectra of the product H2O is different from the CO2 and SF6, diluents, and because the emission spectra are broader at flame temperatures than ambient temperature. These effects have been demonstrated (Ju et al., 1997) for planar premixed-gas flames, and lead to flammability limits caused by radiative losses even when reabsorption effects are included.

For CO2 and SF6 diluents, the minimum O2 concentrations are lower at µg than at 1g for downward flame spread. This motivates a set of tests on the 1g upward limits in these diluents. The limits were found to be 18.5% O2 and 31.5% O2 in CO2 and SF6, respectively. (At these limits the flames propagated only upward with no lateral spread). The former is lower than the µg limit (21% O2), but the latter is actually higher than the µg limit (29% O2). Thus, for SF6 but not CO2 the µg environment is more hazardous than either 1g environment.

As another test of the radiation hypothesis, a set of experiments were performed for each diluent except Ar at varying pressure (P) for one value of the O2 mole fraction which is well above both the 1g and µg flammability limits for that diluent. As P increases, LP decreases and thus if the radiation reabsorption hypothesis were correct, the effects of diluent type seen at 1 atm should be stronger (weaker) at higher (lower) P. Results are shown in Fig. 8. At 1g, for all diluents Sf is nearly constant or increases only modestly with P (by a maximum of 40% for He as P increases 8-fold), which is consistent with prior data by Zhang et al. (1992). For reference, according to the deRis (1969) prediction, Sf for thin fuels independent of P. At µg, for He and N2 diluents, Sf increases with P, which is consistent with prior µg experiments in optically-thin O2-N2 atmospheres (Bhattacharjee and Altenkirch, 1993) and is expected because the impact of optically-thin radiative losses is proportional to 4saPT3ag2/lgU2 ~ P-1 since ap ~ P and ag ~ P-1. Thus, for He and N2 diluents the spread rates at 1g and µg tend to converge as P increases. For SF6 diluent, completely different behavior is observed, suggesting a different mechanism is operative. As P increases, the µg spread rate diverges from the 1g value, which would be consistent with an increasing effect of optically-thick radiation, leading to a reduction in the radiant heat loss and an augmentation of heat transport by radiation. Of course, if P were increased sufficiently, the effect may saturate since little radiation would then escape.

The Lewis number effects described by Greenberg and Ronney (1993) and Law and Chung (1982) are independent of P, whereas the data in Fig. 8 show that the comparison between Sf at 1g and µg is strongly dependent on P. This is further evidence that the observed effect of diluent type cannot be attributed mainly to Lewis number influences. One additional means to discern between the Lewis number and radiation hypotheses would be to perform experiments in O2-Xe atmospheres because these would provide a low LeO2 but do not emit thermal radiation. Unfortunately, the cost of Xe is prohibitive.

Finally, we note that Zhang et al. (1992) reported cellular flame structures for downward-spreading flames at 1g in O2-CO2 and O2-SF6 atmospheres near the limiting O2 concentrations. As was later verified by Chen et al. (1992), this was attributed to a mechanism similar to the diffusive-thermal instability of premixed flames. The same phenomenon was observed at 1g in this study, however, only a slight tendency for cellular structure was observed at µg, even for near-limit atmospheres, and the observed cell size was much larger at µg than at 1g (typically 2 cm vs. 0.3 cm). This is probably a result of the much greater flame thickness at µg than at 1g which would lead to a much larger characteristic cell dimension at µg.

6. Conclusions

Experiments on flame spread over thin solid fuel beds in varying atmospheres were conducted at earth gravity and microgravity. It was found that when a sub-flammability-limit concentration of a gaseous fuel (CO or CH4) was added to the premixed flame front, Sf increased at both 1g and µg, however, the increase was greater at µg. The observed Sf trends were close to those predicted by a simple model which considers the effect of the premixed fuel to be an increase in the heat flux to the fuel bed caused by a partially-premixed flame front upstream of the usual non-premixed flame front. Experiments without premixed gaseous fuel were conducted in a variety of O2-diluent atmospheres using He, N2, Ar, CO2 and SF6 diluents. He, N2 and Ar results were consistent with prior 1g and µg experiments in that the spread rates were higher and the minimum O2 concentrations were lower at 1g. In contrast, for CO2 diluent these properties were practically the same at 1g and µg and for SF6 the trends observed for He, N2 and Ar were completely reversed. These results are proposed to be an effect of reabsorption of thermal radiation emitted by the gases, which is important only for diluents with sufficiently large absorption coefficients.

In future work, we intend to study the effects of a weak forced flow on Sf at µg. It has been shown experimentally (Olson, 1991) that for flame spread at µg in optically-thin atmospheres, Sf increases as U increases because, as discussed earlier, the impact of optically-thin radiative losses is proportional to U-2. In contrast, if reabsorption of emitted radiation is an important factor for SF6 diluent, Sf should decrease with increasing U because d would decrease and thus the size of the region where reabsorption could be beneficial would decrease. Additionally, radiative emissions will be measured by thermopile-type radiometers to determine if the trends with pressure and gravity level proposed here can be verified, and thermocouple-based temperature measurements will be made to quantify the temperature characteristics inferred from the interferometer images.

It would also be interesting to study diluent effects on spread rates over thermally-thick fuels at µg because the effect of Lewis number is stronger for thick fuels (Greenberg and Ronney, 1993) and because most practical materials flammability issues concern thick fuel beds. The much lower spread rates for thick fuel beds would probably dictate a space flight experiment in order to obtain sufficient µg duration.

Finally, numerical modeling, particularly with detailed diffusion (i.e. general Lewis number) and radiation emission-absorption sub-models, could be very useful to determine if the effects proposed here based on physical arguments can be verified.

Acknowledgments

This work was supported by the NASA Lewis Research Center under grant NAG3-1611. The authors are grateful to our grant monitor, Ms. Sandra Olson, for her many helpful discussions and technical support, to undergraduate students Quin Blackburn, Biren Shah and Jason Smith for their help with the experiments, and to Jian-Bang Liu for designing the interferometer system. We also thank Mr. Jack Lekan and the NASA-Lewis 2.2-second drop tower support staff for their help in coordinating and supporting the µg experiments.

 

References

Abbud-Madrid, A. and Ronney, P. D. (1993). Premixed flame propagation in an optically thick gas. AIAA J. 31, 2179.

Bhattacharjee, S., Altenkirch, R. A. (1993). A comparison of theory and experiment in flame spread over thin condensed fuels in quiescent microgravity environment. Twenty-Fourth Symposium (International) on Combustion, Combustion Institute, Pittsburgh, 1669.

Bedir, H., Tien, J. S., Lee, H. S. (1996). Comparison of different radiation treatments for one-dimensional diffusion flames. Fall Technical Meeting, The Combustion Institute, Eastern States Section, Dec. 1996, Hilton Head, S. C.

Beyler, C. L. (1984). Ignition and burning of a layer of incomplete combustion products. Combust. Sci. Tech. 39, 287.

Chen, R. H., Mitchell, G. B., Ronney, P. D. (1992). Diffusive-Thermal Instability and Flame Extinction in Non-Premixed Combustion. Twenty-Fourth Symposium (International) on Combustion, The Combustion Institute, Pittsburgh, 213.

deRis, J. N. (1969). Spread of a laminar diffusion flame. Twelfth Symposium (International) on Combustion, The Combustion Institute, Pittsburgh, 241.

Greenberg, J. B., Ronney, P. D. (1993). Analysis of Lewis number effects in flame spread. Int. J. Heat Mass Trans. 36, 315.

Hamins, A., Thridandam, H., Seshadri, K. (1985). Structure and extinction of a counterflow partially premixed, diffusion flame. Chem. Eng. Sci. 40, 2027.

Ju, Y., Masuya, G. and Ronney, P. D. (1997). Effects of radiative emission and absorption on the propagation and extinction of premixed gas flames. Submitted to the Twenty-Seventh Symposium (International) on Combustion.

Law, C. K., and Chung, S. H. (1982). Steady state diffusion flame structure with Lewis number variations. Combust. Sci. Tech. 29, 129.

Lozinski, D., Buckmaster, J. D., Ronney, P. D. (1994). Absolute flammability limits and flame balls. Combustion and Flame 97, 301.

Olson, S. (1991). Mechanisms of microgravity flame spread over a thin solid fuel: oxygen and opposed flow effects. Combust. Sci. Tech. 76, 160.

Olson, S., Ferkul, P. V., Tien, J. S. (1988). Near-limit flame spread over a thin solid fuel in microgravity. Twenty-Second Symposium (International) on Combustion, The Combustion Institute, Pittsburgh, 1213.

Ronney, P. D., Greenberg, J. B., Zhang, Y., Roegner, E. V. (1995). Flame spread over thin solid fuels in partially premixed atmospheres. Combust. Flame 100, 474.

Sacksteder, K. R. and Tien, J. S. (1994). Buoyant downward diffusion flame spread and extinction in partial-gravity accelerations. Twenty-Fifth Symposium (International) on Combustion, The Combustion Institute, 1685.

Williams, F. A. (1976). Mechanisms of fire spread. Sixteenth Symposium (International) on Combustion, The Combustion Institute, 1281.

Zhang, Y., Ronney, P. D., Roegner, E., Greenberg, J. B. (1992). Lewis number effects on flame spreading over thin solid fuels. Combust. Flame 90, 71.

 

Mole % O2

Gaseous fuel

f

Sf(µg) / Sf(1g),

Experiment

Sf(µg) / Sf(1g),

Theory

30

CO

0.20

1.25

1.23

30

CH4

0.35

1.33

1.27

18

CO

0.37

1.31

1.52

18

CH4

0.57

1.00

1.36

Table 1. Comparisons of measured and predicted effects of added gaseous fuel on flame spread rates at 1g and µg.

 

Figure 1. Schematic of drop frame and interferometer apparatus. The fuel sample is mounted inside the chamber parallel to the plane of the page.

Figure 2. Example of transition to from steady flame spread at 1g to steady flame spread at µg for 24% O2 in N2 at 1 atm (Sf (1g) > Sf (µg)) and 46% O2 in SF6 at 1 atm (Sf (1g) < Sf (µg)).

 

a) Earth gravity

b) Microgravity

Figure 3. Interferometer image of spreading flames. Atmosphere: 30% O2 in N2 at 1 atm. Field of view is 4.2 cm x 3.2 cm.

 

Figure 4. Measured and predicted flame spread rates vs. equivalence ratio. The merged-flame model predictions are the same for 1g and µg. a) 18% O2 in N2 at 1 atm with CO as added gaseous fuel.

Figure 4. Measured and predicted flame spread rates vs. equivalence ratio. The merged-flame model predictions are the same for 1g and µg. b) 18% O2 in N2 at 1 atm with CH4 as added gaseous fuel.

 

Figure 4. Measured and predicted flame spread rates vs. equivalence ratio. The merged-flame model predictions are the same for 1g and µg. c) 30% O2 in N2 at 1 atm with CO as added gaseous fuel.

Figure 4. Measured and predicted flame spread rates vs. equivalence ratio. The merged-flame model predictions are the same for 1g and µg. d) 30% O2 in N2 at 1 atm with CH4 as added gaseous fuel.

 

Figure 5. Flame spread rates vs. O2 mole fraction at 1 atm. a) Helium

Figure 5. Flame spread rates vs. O2 mole fraction at 1 atm. b) Argon

 

 

 

 

Figure 5. Flame spread rates vs. O2 mole fraction at 1 atm. c) Nitrogen

Figure 5. Flame spread rates vs. O2 mole fraction at 1 atm. d) Carbon dioxide

 

Figure 5. Flame spread rates vs. O2 mole fraction at 1 atm. e) Sulfur hexafluoride

Figure 6. Effect of number of fuel sheets on spread rate. Atmosphere: 33% O2 in N2.

 

 

a) Earth gravity.

b) Microgravity

Figure 7. Interferometer images of spreading flames. Atmosphere: 42% O2 in SF6 at 1 atm. Field of view is 4.2 cm x 3.2 cm.

 

Figure 8. Flame spread rate vs. pressure for He, N2, SF6 and CO2 diluents at fixed O2 mole fractions.